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High voltage electronic control

High voltage electronic control

​Core Performance​ : 10kV high voltage input, fast response
Applicable scenarios : High power motor drive system
​​Safety Redundancy​ : Shunt trip, dual brake circuit
Environmental adaptability :

Vibration resistance 9.8m/s²

INTRODUCTION
SPECIFICATION
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INTRODUCTION

High Voltage Variable Frequency Drive System

1. System Overview

High Voltage Variable Frequency Drive (HVVFD) systems are power electronic devices designed for precise control of high-voltage motor speed and power output. By adjusting power frequency and voltage, these systems find extensive applications in mining, metallurgy, power generation, and chemical industries. Key advantages include energy efficiency (20-40% energy savings), precise speed regulation, and harmonic suppression, aligning with modern industrial demands for green manufacturing and intelligent operations.

2. Core Components

Power Circuit Module

  • Rectifier: Converts AC to DC using multi-pulse technology (12/24-pulse), achieving THD ≤5%

  • Filter Circuit: Smoothens DC voltage with capacitors/inductors

  • Inverter: IGBT-based conversion to variable-frequency AC with multi-level output

Control System

  • Main Controller: DSP/FPGA processors running vector control and DTC algorithms

  • HMI: Touchscreen interface with remote communication (Modbus/Profibus)

4. Key Features

Energy Efficiency

  • System efficiency ≥97% at full load

  • 20-40% energy savings vs fixed-speed drives

Smart Protection

  • Multi-level protection: Overcurrent/voltage, thermal shutdown

  • Fault bypass with neutral-point shift technology

5. Typical Applications

IndustryApplicationBenefit
MiningHoist systemsSoft-start, reduced mechanical stress
Power PlantsBoiler feed pumps30% energy saving

6. Selection & Maintenance

Selection Guide

  • Voltage matching: 6kV/10kV options

  • Load type: Choose vector control for heavy loads

SPECIFICATION
ModelPower Range (MW)Input Voltage (kV)Output Frequency (Hz)Efficiency (%)THDi
HVFD-3.3/1.51.5-33.3±10%0-120≥98≤3%
HVFD-6.6/53-66.6±10%0-150≥97.5≤4%
HVFD-11/108-1211±10%0-200≥96.8≤5%

Technical Specifications:

  • Topology: Modular multilevel converter (MMC)

  • Cooling: Water-air hybrid cooling (IP54)

  • Control Accuracy: ±0.5% of set speed

  • Response Time: ≤10ms for 90% torque change

  • Standards: IEEE 519-2014, IEC 61800-4

  • Communication: IEC 61850, DNP3.0

Key Features:

  • Active front-end technology

  • 100% torque at zero speed

  • Built-in harmonic filter

  • Cycloconverter bypass capability

Typical Applications:

  • Mine hoisting systems

  • High-power centrifugal compressors

  • Main ventilation fans

  • High-voltage pump drives

* THDi = Total Harmonic Distortion at input

   ** Ambient temperature: -10℃ to +45℃

   † Optional features: Remote monitoring, Black start capability

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The Hebi starlight Mining Machinery Manufacturing Co., Ltd. was registered as a limited liability company on March 23, 1997, is a professional company that produces and sells mining hoisting winch, mine hoist and accessories.
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